Description
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PCB Assembly Capability |
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Item |
Capability |
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Advantages |
Professional Surface-mounting and Through-hole soldering technology |
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Various sizes like 1206,0805,0603 components SMT technology |
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ICT(In Circuit Test),FCT(Functional Circuit Test) |
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PCB Assembly With UL,ISODD,Rohs Approval |
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SMT process adpot reflow soldering technology |
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High Standard SMT & Solder Assembly Line |
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HDI technology (High density interconnected board placement technology capacity) |
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Components |
Chip & IC 01005 ,55mm |
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BGA pitch 0.3mm |
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QFP Pitch 0.3mm |
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Quantity |
Prototype & Low Volume PCB Assembly,from 1 Board to 250, or up to 5000 and customized |
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Type of Assembly |
SMT, Thru-hole ,DIP ,MIX |
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Solder Type |
Water Soluble Solder Paste, Leaded and Lead-Free |
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Bare Board Size |
Largest:700X610mm (Custom) |
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File Formate |
Gerber files, Pick-N-Place file, BOM ,PADs ,Protel,CAD |
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Types of Service |
Turn-key,partial turn-key or consignment |
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Testing |
Flying Probe Test,X-ray Inspection AOI Test |
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PCB assembly process |
Drilling—-Exposure—–Plating—–Etaching & Stripping—Punching—–Electrical Testing—–SMT—–Wave Soldering—–Assembling—- ICT—–Function Testing—–Temperature & Humidity Testing |
PCB testing service.
1. Manual visual inspection of PCB board
2. PCB board online test
3. PCB board function test
4. AOI (Automatic optical inspection)
5. Automatic X-ray inspection
6. Laser detection system
7. Size detection
Information needed of PCB/PCBA Assembly quote:
1.DO PCB : Please offer Gerber file to us.
2.DO PCBA: Please offer Gerber file and Bom list.
3.COPY PCB/PCBA: Please offer us the details information of PCB/PCBA, if can send us the sample ,that’s best.
If you need any pcb or pcba service,welcome to enquiry from us!
Hope 16we can cooperate and work together! we are professional and we will be your reliable PCB Board &PCB assembly service supplier.
PCBA Circuit Board: High-Quality Printed Circuit Board Assembly Solutions
Thriver Digital Tech specializes in providing high-quality PCBA (Printed Circuit Board Assembly) solutions. Our PCBA Circuit Board services encompass the entire process from design to production, ensuring that every circuit board meets the highest standards of performance and reliability.
PCBA Production Process
We implement a rigorous production process to ensure the quality and performance of each PCBA Circuit Board:
Circuit Board Design
Before production begins, our engineers use advanced PCB design software to create circuit diagrams and schematics, ensuring that the circuit board meets customer requirements and industry standards.
Raw Material Preparation
We strictly control the quality of raw materials, including PCB substrates and electronic components, ensuring that all materials comply with international standards.
PCB Manufacturing
Through precise printing, etching, and drilling processes, we manufacture high-quality PCBs that provide a solid foundation for subsequent assembly.
Component Installation
Using advanced Surface Mount Technology (SMT) and Through-Hole Technology (DIP), we accurately install electronic components onto the PCB to ensure optimal performance.
Soldering and Inspection
We conduct rigorous monitoring of soldering quality through reflow soldering and Automated Optical Inspection (AOI), ensuring that every solder joint is secure and reliable.
PCBA Testing
After assembly is complete, we perform comprehensive functional testing, including electrical performance tests and aging tests, to verify the stability and reliability of the PCBA Circuit Board.
Post-Processing and Final Assembly
Once inspected and approved, we clean the PCBA and apply protective coatings before final assembly, ensuring durability during use.
Packaging and Delivery
Finally, we package the qualified PCBA Circuit Boards beautifully and deliver them on time to ensure customer satisfaction.
Quality Assurance
Raw Material Control
PCB and Component Incoming Inspection: All raw materials undergo visual inspection, dimensional measurement, and electrical performance testing to ensure that no defective materials are used in production.
Process Control
Solder Paste Printing: We utilize stencil printing technology to ensure even application of solder paste, avoiding any missing or excess application.
Component Placement: High-precision pick-and-place machines are used for component placement, with online monitoring to ensure placement accuracy.
Reflow Soldering: We strictly control heating temperatures and times to prevent overheating or poor soldering.
DIP Insertion: Skilled workers manually insert components to ensure correct pin placement before securing them through wave soldering.
Finished Product Inspection and Testing
Visual Inspection: We conduct comprehensive visual inspections of finished products to confirm correct component placement, good solder joint quality, and absence of physical damage.
Solder Joint Quality Checks: Using microscopes or optical inspection equipment, we examine solder joint quality to ensure joints are complete and conform to design specifications.
Functional Testing: We perform functional testing using simulators, signal generators, or testing equipment in actual application environments to ensure all functions operate as designed.
Environmental Adaptability Testing: We simulate various environmental conditions such as temperature, humidity, and vibration to assess the stability and reliability of the PCBA Circuit Board.
Non-Destructive Testing: Techniques like X-ray inspection are employed to observe internal solder joint quality and component placement within the circuit board, ensuring structural integrity.
Through these comprehensive and meticulous quality control measures, we ensure that every PCBA Circuit Board meets high standards, providing our customers with the best product experience possible. Choose our services to make your electronic products more competitive!
